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TORQUE FACTS

Indicated Value vs. Full Value

Issues to consider when selecting an electronic torque tester:

1 Accuracy: Generally there are two ways of stating accuracy:

A. % of full-scale deflection or FSD
B. % of indicated value or reading

The following example will show the difference between the two methods:

Case 1 - Assume you have a 100 ft. lb. tester (maximum), and that the stated accuracy is +/- 0.5% of full scale.

At 100 ft. lb. +/- 0.5% full scale error = .5 ft, lb. This represents the “best case” error of the system. However, when a lower range is utilized, this .5 ft-lb becomes more significant. That is, on the same 100 ft. lb. tester;

at 50 ft. lb. - .5 ft. lb. error = 1% accuracy
at 10 ft, lb. - .5 ft. lb. error = 5% accuracy
at 1 ft. lb. - .5 ft. lb. error = 50% accuracy

Therefore, what looks to be a good accuracy reading at full-scale actually translates into substantial error at the low range of the tester.

Case 2 - Assume you have a 100 ft. lb. tester (maximum), and that the stated accuracy is +/- 0.5% of indicated value.

at 100 ft. lb. - .5% error .5 ft. lb.
at 50 ft. lb. - .5 % error .25 ft. lb.
at 10 ft. lb. - .5% error .05 ft. lb.

As can be seen by the above examples, error as related to full-scale value increases significantly as you go lower in the range, while error as related to indicated value stays constant throughout the useful range of the tester.

2 Range: Generally when manufacturers advertise % error of full-scale, their useful ranges will be advertised from zero to full-scale. That is, +/- 0.5% accurate (full-scale) from 0-100 ft. lb. This is interesting because at zero ft. lb., the system is only accurate to within +/- 0.5 ft. lb. Basically, error goes to infinity at zero.

Furthermore, transducers which are used to convert the mechanical torque into an electrical signal may become inconsistent below 10% of full-scale deflection.

It is for the above stated reason that systems which have accuracy as related to indicated value should state the useful range to be 10% to 100% of the tester range.

Therefore, if a tester has 100 ft. lb. maximum range, it should not be used at less than 10 ft. lbs. if the desired accuracy is needed.

It is CDI’s belief that in order to be completely honest to the customer, accuracy should always be stated as a percent of indicated value and the useful range should correspond to that stated accuracy. This will prevent the user from having to calculate what the real error is at any given range.

3 Circuitry: There are two basic ways of measuring the output of a torque transducer.

  1. Analog (non-microprocessor based pure analog)
  2. Digital (microprocessor based plus analog input)

Without in-depth explanations of these two systems, the following advantages of having digital circuitry are well known throughout the electronics industry.

  1. Digital systems are economical, flexible and compact.
  2. Digital systems improve reliability in the face of hardware imperfections.
  3. Digital systems allow the ability to make logical decisions, carry out digital computations (unlimited unit conversion) and store the results in memory.

Basically, full digital systems are computer controlled. It is important that the terms “digital display” or “digital memory” do not necessarily mean that the system has full digital circuitry.

Bolt Torque Specifications

Bolt Torque Charts

These charts show suggested maximum torque values for threaded products and are intended only as a guide. Always refer to the manufacturers recommended torque values if possible. CDI Torque Products is not responsible for any application of torque or it's consequences as a result of using this chart. Use at your own risk!

Bolt Size 18-8
Stainless Steel
Brass Aluminum
2024-T4
316
Stainless Steel
Nylon
INCH POUNDS
2 - 56 2.5 2.0 1.4 2.6 0.44
4 - 40 5.2 4.3 2.9 5.5 1.19
4 - 48 6.6 5.4 3.6 6.9  
6 - 32 9.6 7.9 5.3 10.1 2.14
6 - 40 12.1 9.9 6.6 12.7  
8 - 32 19.8 16.2 10.8 20.7 4.30
8 - 36 22.0 18.0 12.0 23.0  
10 - 24 22.8 18.6 13.8 23.8 6.61
10 - 32 31.7 25.9 19.2 33.1 8.20
1/4" - 20 75.2 61.5 45.6 78.8 16.00
1/4" - 28 94.0 77.0 57.0 99.0 20.80
5/16" - 18 132.0 107.0 80.0 138.0 34.90
5/16" - 24 142.0 116.0 86.0 147.0  
3/8" - 16 236.0 192.0 143.0 247.0  
3-8" - 24 259.0 212.0 157.0 271.0  
7/16" - 14 376.0 317.0 228.0 393.0  
7/16" - 20 400.0 357.0 242.0 418.0  
1/2" - 13 517.0 422.0 313.0 542.0  
1/2" - 20 541.0 443.0 328.0 565.0  
9/16" - 12 682.0 558.0 413.0 713.0  
9/16" - 18 752.0 615.0 456.0 787.0  
5/8" - 11 1110.0 907.0 715.0 1160.0  
5/8" - 18 1244.0 1016.0 798.0 1301.0  
3/4" - 10 1530.0 1249.0 980.0 1582.0  
3/4" - 16 1490.0 1220.0 958.0 1558.0  
7/8" - 9 2328.0 1905.0 1495.0 2430.0  
7/8" - 14 2318.0 1895.0 1490.0 2420.0  
1" - 8 3440.0 2815.0 2205.0 3595.0  
1"- 14 3110.0 2545.0 1995.0 3250.0  

 

Bolt Size
Inches
Coarse
Thread/ inch
SAE 0-1-2
74,000 psi
Low Carbon
Steel
SAE Grade 3
100,000 psi
Med Carbon
Steel
SAE Grade 5
120,000 psi
Med. Carbon
Heat T. Steel
SAE Grade 6
133,000 psi
Med. Carbon
Temp. Steel
SAE Grade 7
133,000 psi
Med. Carbon
Alloy Steel
SAE Grade 8
150,000 psi
Med Carbon
Alloy Steel
FOOT POUNDS
1/4 20 6 9 10 12.5 13 14
5/16 18 12 17 19 24 25 29
3/8 16 20 30 33 43 44 47
7/16 14 32 47 54 69 71 78
1/2 13 47 69 78 106 110 119
9/16 12 69 103 114 150 154 169
5/8 11 96 145 154 209 215 230
3/4 10 155 234 257 350 360 380
7/8 9 206 372 382 550 570 600
1 8 310 551 587 825 840 700
1-1/8 7 480 872 794 1304 1325 1430
1-1/4 7 375 1211 1105 1815 1825 1975
1-3/8 6 900 1624 1500 2434 2500 2650
1-1/2 6 1100 1943 1775 2913 3000 3200
1-5/8 5.5 1470 2660 2425 3985 4000 4400
1-3/4 5 1900 3463 3150 5189 5300 5650
1-7/8 5 2360 4695 4200 6980 7000 7600
2 4.5 2750 5427 4550 7491 7500 8200

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